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Two Cracked Valves And A Broken First Piston Ring !


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#1 honda_tlr

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Posted 31 December 2007 - 04:39 PM

Think I know the reason for the TLR not running right , the first problem , the first piston ring was cracked , so was in 2 bits ! and the seccond problem , both valves appear to have hairline cracks in them !!
No wonder I couldn't get a the spark plug a nice colour !
Here is a picture of one of the valves, had a quick file at it and it does appear to be a proper crack, not just a casting mark!

Posted Image

On the pluss side m at least the head is now nice and clean :thumbup:
Posted Image




Now then , were is the best place to buy a set of piston rings and 2 new valves from? How much are they going to cost ? (about)
Trials bikes: Honda TLR200, BSA D10 Bantam, Montesa 247
Age 15, riding for 5 years.
2007 + 2008 CYTC twin-shock champion.

#2 max1956bikes

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Posted 31 December 2007 - 05:03 PM

i have never heard of a crack in valve i think its a casting mark.you will have to get gaskets as well.try your local honda dealer

#3 honda_tlr

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Posted 31 December 2007 - 05:25 PM

View Postmax1956bikes, on Dec 31 2007, 05:03 PM, said:

i have never heard of a crack in valve i think its a casting mark.
No, it is a crack.
Trials bikes: Honda TLR200, BSA D10 Bantam, Montesa 247
Age 15, riding for 5 years.
2007 + 2008 CYTC twin-shock champion.

#4 PeterB

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Posted 31 December 2007 - 09:26 PM

Usually valves would only crack around the seat area, never seen any cracked across the valve surface. Cause of valve seat cracks are down to insufficient tappet or valve clearence or ignition timing too advanced or a very lean mixture creating overheating. The plug would indicate this. Also, if the valve timing was set incorrectly. As for new ones, try your Honda dealer and if none available look for similar sized ones, either new or from a wrecker.
Bye, PeterB.

#5 swooshdave

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Posted 31 December 2007 - 09:39 PM

Would pre-detonation (pinging) crack a valve?

But more likely a manufacturing defect. Probably isn't still under warranty. :thumbup:

#6 ask greeves

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Posted 01 January 2008 - 02:36 AM

Your cracked valve is probably down to the production process, mass produced valves are usually two piece, welded together. 20 years of stopping and starting, with the metal being heated and cooled has probably released the internal stresses, your lucky the head of the valve didn't come detached from the stem. Gordon Farley M/c's keeps a good selection of Honda parts.





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