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Knocking 250 Pro Rate Topic: -----

#1 User is offline   joandemma 

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  Posted 02 August 2009 - 08:57 AM

We fitted new mains bearings in my mates Gas Gas pro 250 as he said it was knocking, he has just finished rebuilding it and started it for the first time-but he says it is still knocking! I have not been to see it yet but what else could it be? Little end bearings were ok, we checked for any up and down play there. Could it be piston/rings? Help please we just want to get out on bikes again.


#2 User is offline   pandelboy 

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  Posted 02 August 2009 - 09:52 AM

check the teeth for ware and tear on the kickstart idle gear. if its knocking as you rev engine and goes faster and slower with the rev fluctuations it could well be that.


#3 User is offline   benz19 

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Posted 02 August 2009 - 11:59 AM

Does the rattle go when you pull the clutch in???

Benz


#4 User is offline   zo9 

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  Posted 02 August 2009 - 12:30 PM

Hi this may be a completely unrelated topic to your problem my 2005 Gas Gas txt pro had a knock and i showed it to my friend who has 15 years in the motorcycle trade and he said it needed new piston and rings. I bought a S3 piston kit from trialenduro.com on line and bingo problem solved i think the kit was about 90ish quid plus p and p.


#5 User is offline   HAM2 

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Posted 02 August 2009 - 01:22 PM

View Postpandelboy, on Aug 2 2009, 10:52 AM, said:

check the teeth for ware and tear on the kickstart idle gear. if its knocking as you rev engine and goes faster and slower with the rev fluctuations it could well be that.

More of a rumble than a knock,maybe? :thumbup:
For the last time...it's not 'SUPPOSED' to have a seat.
There are two types of men in this world:-
1) Those who are Geordies and..
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#6 User is offline   pandelboy 

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  Posted 02 August 2009 - 02:38 PM

yes but its down to peoples perception of a knock chap!.


#7 User is offline   HAM2 

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Posted 02 August 2009 - 03:26 PM

View Postpandelboy, on Aug 2 2009, 03:38 PM, said:

yes but its down to peoples perception of a knock chap!.

More of a unga,unga than a dukka,dukka? :thumbup:
For the last time...it's not 'SUPPOSED' to have a seat.
There are two types of men in this world:-
1) Those who are Geordies and..
2) Those that want to be.


#8 User is offline   jordi 

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Posted 02 August 2009 - 05:55 PM

View PostHAM2, on Aug 2 2009, 02:22 PM, said:

More of a rumble than a knock,maybe? :thumbup:


No, it sounds like a knock even if the damage is vey slight to a tooth. Easily and cheaply resolved.


#9 User is offline   joandemma 

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  Posted 04 August 2009 - 05:37 PM

Update on Knocking Pro, we had a good listen to bike and knocking noise seems to be coming from clutch area, also noise changes when the clutch is pulled in-but knocking noise still slightly evident. When we tipped bike on its side and took off side casing we noticed that we could lift basket of cluch up and down 9may be 0.3mm movement) even though centre screw was tight. Should this movement be there and if not how can it be repaired.


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