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Removing Ecu


wayne509
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Stupid question time ....

How on earth do you remove the ECU from a 2013 onwards TR280 ( the ecu is mounted down by the cylinder ) . Do I need to remove the radiator first or am I missing something plainly obvious?

Would like to make sure the plug is dry and fill with electrical grease but it's not nearly as simple as it first appears

Edited by wayne509
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It is a cow of a job. No need to touch radiator. Take off the radiator top cover to get a better view down from the top. Unstrap the rubber support that holds firm the ECU. Remove the plug in connection harness to the ECU and then wiggle and jiggle it out, it is a very very tight fit. I replaced the high compression head with an early head and also removed my 2013 ECU to replace it with a 2012 ECU so I could use the more gentle maps..

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removed my 2013 ECU to replace it with a 2012 ECU so I could use the more gentle maps..

Thanks for the info Steveo

So there is a difference in the ECU's? Didn't realise that. I thought the same ECU has been used from the start and they can all take any map

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what sort of money was the new ECU Steveo ?

I'm looking at a clean factory 300 but just concerned

it may be a handfull, i have heard the 2012 heads

are the best ones to fit if you want to calm a bike down

Edited by jsp
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They are expensive.....In the range of $700 for the ECU and a couple of hundred for the normal head. Best to exchange with a more experienced rider on a 2012 model and do a swap of the 2013 head and ECU for his 2012 parts.

I tried just removing the high comp head first, but still more aggression that I wanted off the bottom, so I needed to get the 2012 ECU fitted as well to accept the mapping I was comfortable with. Best of both worlds new bike familiar power I was very happy with.

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Hi there,

it is not necessary to change the ECU. The injection maps for the new ECUs are available for the "old" ECUs also.

2011 and 2012 OSSA bike models had the same type of cylinder head.

2013 models had a high comp head (even more than the red one that they sell as special part)

To calm the bike better a 2011,2012 head. But then you will have to change the map.

By the way, the old ECU's can be converted into new ECU's...
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  • 3 years later...

On my Explorer I needed to raise the radiator just a bit or it would not clear the fan mount. It just wasn't coming out.

Fortunately, it is easy to raise, just drain coolant, unclip the lower hose to water pump and push it up a little.

The 300 Factory actually looks like a little more room.   I fit an 11 tooth countershaft sprocket to the Factory to match the one on my Explorer. It really helped for me and my use. Plus then they react a lot closer to the same. I have a bunch of hours on the Explorer and ride it most of the time, so I don't want to figure it out differently every time.

Mark

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