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2005 Gasgas 300 Raga Clutch Movement?


craigrevo
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  • 2 weeks later...
 

The broken pieces travel to the primary gear on the clutch. They become smashed between the teeth and sound like a rod knocking. It can be very hard to find. Try using a magnifying glass, and go tooth by tooth.

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I've got it apart again and I'm convinced it's the bearing that holds the clutch basket now as there is rubbing on the clutch case that I put down to old marks before. As there was no obvious signs of metal flakes, but tonight I opened the clutch pack again and there was loads of alloy flakes trapped in it.

Edited by craigrevo
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Now this peace of crap is annoying me!! So far I've spent £400 on parts and still it's knocking. I've replaced

Kickstart gear

Idle gear

Clutch basket bearings

Clutch main case bearing

3rd gear half bearings

Output shaft bearing

Flywheel keyway

Crank case main bearings.

There is about 2mm of out and in play in the clutch basket but i don't know if that is normal or how to fix it if it isn't normal.

I've removed the water pump and the knock is still there, so that can be ruled out totally now.

This thing is driving me mad.

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