Hello again, I have sorted out the above gearbox issue, by moving shims and turning the first gear on the drive shaft around (the right way?) so that it doesn't engage in neutral. Now having a no spark situation to deal with. The stator, magneto and capacitor were off the bike when it arrived. I've set it up right from what I can tell. Is there a simple way to determine the optimum position of the stator? I've attached it using the old screw marks on the slotted holes as a guide.
Have been reading on another forum that the motoplat system has a weak spark as there is no coil to boost it. So it relies on the speed of the magneto to create sufficient voltage in the stator for discharge from the capacitor. Next step will be to thoroughly check every inch of wiring for breaks. Has any one tried adding a coil to the set up, or once they are running is it not a problem?