Skip to content
View in the app

A better way to browse. Learn more.

Trials Central

A full-screen app on your home screen with push notifications, badges and more.

To install this app on iOS and iPadOS
  1. Tap the Share icon in Safari
  2. Scroll the menu and tap Add to Home Screen.
  3. Tap Add in the top-right corner.
To install this app on Android
  1. Tap the 3-dot menu (⋮) in the top-right corner of the browser.
  2. Tap Add to Home screen or Install app.
  3. Confirm by tapping Install.

Rev3 Mid Muffler Rebuild

Featured Replies

I have seen where people have rebuilt Gas Gas mid mufflers so decided to give it a go on a Rev 3.  There is much less space in the rev 3 muffler between the perforated pipe and the outer housing.  The packing was wrapped around the perforated pipe and not in real bad shape so it was a major PITA to remove.  Much time was spent tearing and pulling with long needle nose pliers and a wire hook for installing springs.  There was a lot of carbon dust/ dirt mixed in with the steel wool.  It was replaced with course stainless steel wool from eBay.  It was pretty easy to push the new wool back behind the perforated tube.  Patches were made from 0.032" 2024 T0 aluminum and riveted on with high temp RTV for sealant.  The T0 material is very soft and sort of like thick aluminum foil used in the kitchen.  My sheet metal skills are not great so the patches are not pretty but cannot be seen when mounted on the bike.  The end result is a quieter bike with smoother off idle power.

 

IMG_0576_zps76ktqcid.jpg

 

IMG_0590_zpsmmnl2b3r.jpg

 

IMG_0592_zpsbeqxaktw.jpg

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

Account

Navigation

Search

Search

Configure browser push notifications

Chrome (Android)
  1. Tap the lock icon next to the address bar.
  2. Tap Permissions → Notifications.
  3. Adjust your preference.
Chrome (Desktop)
  1. Click the padlock icon in the address bar.
  2. Select Site settings.
  3. Find Notifications and adjust your preference.