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montesa 349 forks

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hi ... ive just dismantled the  forks on my montesa 349 to replace the oil seals .the nylon cones at the bottom of the internal rods  look a bit flared out. .the forks stick together on compression (with no oil or springs in)i was wondering if anyone knows where i could find some replacements  .....thanks

Yes it's a common failing in those forks. The flare can be machined off which is what I did. I've also seen people make aluminium replacements

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Do you think If i carefully filed them that would be near enough ...thanks for your reply

How well the anti-bottoming will work will depend on how well you can match the original shape. The way you achieve the shape is not important

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