Hi Folks,
I've got a problem with my 2004 Rev 3 250 - after a full rebuild to repair the side casson and replace main bearings etc i've now encountered a problem with the gear box after the rebuild - the issue is when moving up through the gears from either 1st into 2nd or neutral into 2nd its like hitting a brick wall and the bike stops nearly putting me over the bars, once the clutch is pulled in and let out it appears to free itself and rides as normal - could it be the selector, the gears are very notchy? the selector drum is slightly worn as well as where the selector forks, but this issue did not exist before the rebuild, so maybe something is in the wrong position?
Hope this makes sense, i did try searching other threads but couldn't find anything as specific... the issues doesn't appear when moving back down the box, only on the way up...
Best rgds
Nick