Hi Peter,
Thanks for your reply, Just to clarify the thermo switch on my aprilia screws into the top of the cylinder and has only one spade end (have looked for a broken one and definitely only one.) and one wire going to it, so to test it I unscrewed the switch from the cylinder head and put one lead from a multimeter to the spade and one lead to the brass body on the switch, placed the screwed end into boiling water and tried to "bell" it out, nothing happened ! Don't know if this was the right thing to do, as I haven't got a clue on electrics. So then thought if I start the bike up and put the thermo switch wire to earth "direct" the fan should come on, it didn't. Don't know if this was right but thought I would give it a go ! The bike is now at work so will look at wiring this weekend (work permitting) The bike has no lights so wiring should be simple. I just put wires back in same place as removed on strip-down so they could have been wrong at start. I'm from Bolton/Bury area so I think there are a few trials shops round this area will look them up.
Cheers,
Craig.