[Fantic 240 clutch spur gear problem]

Hi there  Ian.

So sorry I am new to this.

You can machine and fit A 300 onwards Gear which is pressed out 

Machine  old gear off & machine & Weld 300 onwards  gear to to back of a worn out 240 basket I’ve done 50/60 over time.
 

hope this give you hope and to all other 240 owners with rattling clutches.

[Fantic crankcase splitting]

I presume you have made a drift to tap out the steel bushes that go through cases where the engine bolt go through.

its stepped to fit snug in the bore.

Cases will come apart much easier with sleeves drifted out.

watch  Out of all the shims on the ends of shafts.