Thanks for the responses....We drained the oil and are finding metal shavings in the drain oil..also finding metal shavings in the and around the top caps.
Any body got clues for the metal shavings.
Also looks as if the right fork leg was low on oil..maybe filled with about 250cc.
Also with the caps, oil and spings out the the action of the tube still seems to catch near the bottom of the stroke..
any ideas guys?