May 4, 20206 yr Hi All, As a new member to the site I am hoping someone can help me with a dilemma. I’m presently restoring a 240 pro and have just started stripping the motor down to find that the spur gear on the back of the clutch is badly worn. I understand it is a common problem on this engine, but does anyone have any solutions? It seems that the clutch basket is unobtainable? It would be a real shame that I have to stop the restoration here because of this issue, unless anyone out there has a good clutch basket they are willing to sell. Comments and suggestions welcome. Ian
May 22, 20206 yr Hi there Ian. So sorry I am new to this. You can machine and fit A 300 onwards Gear which is pressed out Machine old gear off & machine & Weld 300 onwards gear to to back of a worn out 240 basket I’ve done 50/60 over time. hope this give you hope and to all other 240 owners with rattling clutches.
April 13Apr 13 Hi, I have just discovered a similar problem with a badly worn kickstart gear on the back of my 240 clutch drum. The fix posted by StevP 6 years ago sounds like a good solution, do you offer a service for this StevP? Has anyone found a cost effective solution to this problem?
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