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Explorer wiring...


tinwelp
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Hello people,

I'm tidying up a few wiring issues inherited from previous owners and I've hit an issue without an obvious solution.  Can anyone tell me what the MIL wire from PIN22 on the ECU is supposed to do?  It's currently connected in a very nonsensical way and I'd like to understand how it should be connected.  Does anyone have specific knowledge?

I've a loom with the six pin diagnostics connector and the easystart system if it helps.

Failing that, does anyone know what happens to pin 22 in the cases of a fault and no fault?  

Thanks in advance.

 

Cheers... Paul

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From my notes...

There is a symbol on the initial 2011 wiring diagram called "Testigo Averia".  That translates as “Fault Witness”.  I called it the CEL (Check Engine Light) in my notebook.  Another name is the MIL (Malfunction Indicator Lamp).

Looks like OSSA made it part of an instrument panel in the 2014 wiring diagram.  Reverse engineered it a bit.  It sources 5 volts at only 5 mA, so not too useful to drive a lamp.  Even an LED is pretty dim.  But, you could easily read it with a voltmeter.  If your bike does not start, see if ECU pin 22 is at 5 volts (with the bike powered by a battery).  This would indicate the ECU thinks there is a problem, versus the bike just being recalcitrant.

Wiring diagrams are here: https://www.ossa-efi.com/home/electrics/wiring-diagrams

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Excellent!  Thank you konrad.

OK, I can drive a suitable transistor with that to turn on the "spare" warning light on the OE dashboard.  Am I correct to assume the 5V is relative to the ECU ground on PIN10?

It seems almost as if the ECU manufacturer didn't finish the job, or tried to save a bit of cost by removing the internal MIL lamp driver.

 

Thanks again.

 

Cheers... Paul  

 

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6 hours ago, tinwelp said:

Am I correct to assume the 5V is relative to the ECU ground on PIN10?

Yes, but I would advise caution.  

Pin 22 is driven by a component (Rohm SP8K22 dual N-channel MOSFET) known to have failed on at least 3 Explorers.  This renders the ECU useless. I don't know of any trials model to which this has happened.  I assume there is something about the Explorer wiring harness/easy start that's causing the failure, but I don't have one to investigate.

 

 

Edited by konrad
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5 hours ago, tinwelp said:

This should work with a high impedance input from PIN22.  I'll build it in the coming days and see if it is a viable solution.

Cheers... Paul

MIL driver.jpg

 

May I ask where you got that design?  Was it done by an A.I. chatbot?  

 

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