The whole in the case is normal - from the factory. I dont know exactly why its there but its there on 2 of my 280's. Also, if you have no issues with the top hat and spring and the bike was shifting well before it jammed you most likely will need to split the motor for inspection. I think the motor weighs approx 60 to 65 pounds - no magneto, no carb, no clutch cover, no clutch, no oil in tranny, yes with top end included.