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Head gasket change on Ossa TR280i


Joda76
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Hello good people.

I bought my self a cheep defective Ossa. It is in a rather good shape,  only inner head gasket is blown. After cranking it pops like a champagne when opening a radiator cap. Coolant that I have drained smells on gassoline.

As I can see 4 side bolts will be the problem to torque with my Nm torque wrench because of a frame interference . Should I use some special tool , or release engine in  front and pivot it a bit to make some clearance?

One more thing. I read that inner oring is better to be silicone than NBR one, any oppinion on that?

Many thanks !

Edited by Joda76
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  • Joda76 changed the title to Head gasket change on Ossa TR280i 2013. ORT

 
  • Joda76 changed the title to Head gasket change on Ossa TR280i

Be a good idea to inspect the o-ring grooves in the back side of the head for cracks. The exhaust mount bolts to the head stay and if the suspension is bottomed out it tags the header pipe and levers against the cylinder head , have seen it fracture the head in the mentioned location ..hopefully yours is okay

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On 2/16/2026 at 2:26 AM, pauls320 said:

Be a good idea to inspect the o-ring grooves in the back side of the head for cracks. The exhaust mount bolts to the head stay and if the suspension is bottomed out it tags the header pipe and levers against the cylinder head , have seen it fracture the head in the mentioned location ..hopefully yours is okay

Great point! Thank you for advice. I will inspect. I was just checking if the head is flat, while waiting on o ring shipment. Managed to take a head off pretty easy but thinking about changing 25mm T25 M5 bolts with a hex kind, so I can torque them without engine out. Or if I take engine out to drill 2 holes into a frame and weld some small pipes inside of those holes to strengthen frame in drilled points, so I can use those holes to reach 2 most critical head bolts to reach.

Also planed to make a comment about a muffler. I mean, even though I really respect Ossa's designe team work in many ways, making muffler into a prying tool for an engine head is such a bad idea. I am seriously considering doing some mod to dissconect muffler fron an engine.

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On 2/16/2026 at 2:26 AM, pauls320 said:

Be a good idea to inspect the o-ring grooves in the back side of the head for cracks. The exhaust mount bolts to the head stay and if the suspension is bottomed out it tags the header pipe and levers against the cylinder head , have seen it fracture the head in the mentioned location ..hopefully yours is okay

The moment I read your comment my friend I had that feelung, fleshing image in my head that I could not see anything wrong on old o rings. So after ansvering first I imediatly took my magnifying lens. And voila...😢 

IMG_20260218_191149.jpg

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16 minutes ago, Joda76 said:

The moment I read your comment my friend I had that feelung, fleshing image in my head that I could not see anything wrong on old o rings. So after ansvering first I imediatly took my magnifying lens. And voila...😢 

IMG_20260218_191149.jpg

If any one curious this crack is on a seccond bolt from a muffler mount not the closest ones. I firs checked that area and was, uff it is fine, but then😭 ...pauls320, thank u so much, I would of slapped this head back in and after would be like🤔 .  

Fun fact, whet I asked AI about a bolt situation it ansvered, NO, M5 bolts can not be used for an engine head😁 

Also in Ossa official manual it says that bolts are T20 M5 so I first welded T20 bit to make a special tool to unbolt them 🤨 

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