I have the 05 3.2 4t and have used it in two events. At the first event it stalled several times (some rider error, but not all) and it ran so hot that it melted the rear light wiring and shorted out the fan and overheated.
So I elimintated the lights wiring harness and solved that problem (bad use of the 2-stroke fender over a four stroke exhaust with 2-stroke wiring path).
Went to the second event and the bike ran fine until the second loop when it started to run really ht (fan was working fine) and seemed to start misfiring under load. Then the kick starter top arm broke off (lot's of fun) and the bike ran progressively worse. It would cough up back soot as it misfired at 3/4 revs.
So, is my fuel mixture screw off? are my jets wrong? or do I have a shot valve seat that goes really bad when the bike gets really warm? Any thoughts?
I would love to enjoy this four stroke and sell my 01 2.9, but I am wondering if maybe taking this plunge was a bad move.
paul@thirdcoasttrials.com