Hi All,
Can anyone please help me with information regarding the re-assembly of a Beamish Suzuki (black engine) gearbox? If someone has some good pictures of the re-assembly order of the components that are known to be correct that will be a great help.
It’s been some years since I took it apart so I have no memory of any details regarding re-assembly. I had taken many pictures but I’m still not confident that the position of some components is correct. I have noticed the 4th gear thrust washer is in a different location to the drawing in the work shop manual, mine was directly behind the 4th gear drive circlip. Also I can’t tell the correct orientation of the 4th gear cog on the countershaft.
I need to point out I have never ridden the bike during my ownership as I bought it as a “fully restored bike” I do not know if the gearbox was functioning correctly for that reason. Gear changes where demonstrated to me during my viewing of the bike but it was on a stand during that time.
Any help or information regarding this request will be much appreciated. I have had the bike in pieces for far too long, it’s time I got if completed.
Picture added for interest.
Many thanks.
Phil.