May 23, 201610 yr You can get the 3 plate clutch to work but you need heavy springs and careful setting up. Without some sort of clutch lightener, you will end up with a heavy clutch lever.
May 23, 201610 yr Author Thank you Alan so I need to get the thinner plates, do they then work ok with the existing springs?
May 24, 201610 yr My recently acquired Cub has 14/58 secondary ratio, with a 15 tooth primary. It was built up in 1997 and hardly used since (apparently) Yes, the clutch struggles if you are heavy on the kickstart, but a gentle stroke gets her started. I have recently fitted the four plate clutch with new springs and pressure plate, which made a considerable difference, and I have since found that the friction material on the back of the clutch basket has all but disintegrated. This is away to be re-lined, and I'm confident this will be another step forward. As for the effect of the gearing, I'm very happy with the low speed this gives. The bike has a low 2nd gear as well, which is quite usable in sections. Unfortunately, the trade off is that top speed is about 25mph! Mark
May 25, 201610 yr Thank you Alan so I need to get the thinner plates, do they then work ok with the existing springs? The standard clutch effectively has 4 plates.. The back of the drum acts as plate, adding another set of plates increases theoretical torque capability by 20 % for the same spring load. This should just about compensate for the increased torque due to the reduced engine sprocket. I havent used a four plate clutch so cant say for sure.
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