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Montesa 315R 2002 D.Lampkin factory replica 69.6kg dry

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  • Author
Complet spare rear wheel and all new ignition cover.

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  • 2 months later...
  • Replies 33
  • Views 8.1k
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  • Latest modifications or parts: -Mitani texalium swingarm protectors - titanium fork 3xclamps screws, footrest plate and front frame tie rods. - Teflon handlebar end and titanium screws. - Michelin mar

  • 32 spokes rear wheel, 750grs less than 36 spokes wheel.  Dry weight : 71.5kg (- 5kg)  

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  • Author
I machined a keihin to 32.30mm to fit it into a remanufactured pipe.
The original dellorto is 31mm.
It fits without forcing.
A quick dremel work to pop the pipe lug and remove the shoulder due to the original 26 diameter.
I will test Josep Banyeres' sleeve to adapt the airbox. Otherwise I will install a TRS sleeve.

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Edited by ahell

  • 3 weeks later...
  • Author
Replacing the intake manifold to install the Keihin carburetor requires removing the engine. A screw is inaccessible...
A quick stroke with the Dremel to adjust the manifold diameter to the white plastic part that fits into the reed valve.
This gave me the opportunity to add an extra 0.5mm base gasket, following J. Banyeres' advice.
The Italkit S3 piston and connecting rod are perfect. This was a good opportunity to check the previous work.
45/125 jets. It seems like a good base.
New footpegs, more in line with Lampkin's bike.

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48 idle jet (adaptable), 3/4 open air screw.
I'll try a Keihin 48 jet to see if my adaptable jets are properly calibrated because I thought I'd see more difference between a 45 and a 48.
I made three 3.5mm shims to shift the airbox further back because the carburetor and adapter piece assembly are longer than the Dellorto's.
The engine is soft at the bottom.
I didn't lighten the flywheel on this one.
The extension seems better... test on the flat. We'll see on the climbs.

Edited by ahell

  • 3 months later...
  • Author

Montesa 315R 2002 Lampkin factory replica - Page 2 47677410

 

Montesa 315R 2002 Lampkin factory replica - Page 2 20251010

Montesa 315R 2002 Lampkin factory replica - Page 2 20251011

Montesa 315R 2002 Lampkin factory replica - Page 3 20251014Montesa 315R 2002 Lampkin factory replica - Page 3 20251015

 

 

Edited by ahell

  • Author

keihin settings update 48/120

Rotor -10mm (around -500grs)

Alloy footrest

Xlight tyres

Resurfacing the brake discs

 

Dry weight : 72.9kg (stock : 76.5kg dry)

Better handling, brakes, clutch, reving ... this 315R is way easier and fun !

Edited by ahell

  • 2 months later...
  • Author
Restoration of a pair of original 4RT 32-spoke wheels.
Sandblasting, painting, and polishing of the hubs, SKF bearings.
Cleaning and treatment of the spokes.
Deglazing of the discs.
The weight saving on the front wheel is 700 grams less than 315R wheel!
Spokes nipples are aluminum, brake disc, different hub, and four fewer spokes... a significant weight reduction.

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Edited by ahell

  • Author

32 spokes rear wheel, 750grs less than 36 spokes wheel. 

Dry weight : 71.5kg (- 5kg)

 

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Edited by ahell

  • ahell changed the title to Montesa 315R 2002 D.Lampkin factory replica 71.5kg
  • Author

32x spokes  wheels save 1.450kg !

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  • ahell changed the title to Montesa 315R 2002 D.Lampkin factory replica 70.7kg
  • Author

New Ollé shock save 571grs (showa with stock spring 1820gr. heavy spring 1903grs)

New Ti exhaust save 260grs

New dry weight: 70.7 kg

Montesa 315R 2002 Lampkin factory replica 70.7kg - Page 3 20260110

Montesa 315R 2002 Lampkin factory replica 70.7kg - Page 3 20260111

Edited by ahell

  • 4 weeks later...
  • Author

Now, the bike is very nice.

Crisp engine sound and light feeling.

What a bike !

 

  • 2 months later...
  • Author
I'm waiting for a used 4RT top triple clamp for 22mm handlebars.
It's lighter and also moves the handlebars forward, which is what I'm looking for to modernize the stock, slightly chopper-like geometry without compromising the look.
I have a few other bits and pieces to add to save even more weight (I expect to save around 400-500 grams).
I'm going to machine an alloy swingarm pivot.
I'll take this opportunity to remove the engine and take off the extra base gasket.
  • 2 weeks later...
  • Author
Machining of a 7075 aluminum (Zicral or Ergal) swingarm pivot. The nuts are grade 5 titanium, M14x1.50.
Around 110 grams lighter and a beautiful finish.

Montesa 315R 2002 Lampkin factory replica 70.7kg - Page 3 20260520Montesa 315R 2002 Lampkin factory replica 70.7kg - Page 3 20260521

Montesa 315R 2002 Lampkin factory replica 70.7kg - Page 3 20260522

Montesa 315R 2002 Lampkin factory replica 70.7kg - Page 3 20260523

Edited by ahell

  • Author
Iris chain instead of the DID, saving 130g.
S3 T41 sprocket for the look, replacing the solid red T42, and titanium bolts.
250g lighter today. We're getting closer to 70kg...

Montesa 315R 2002 Lampkin factory replica 70.5kg - Page 3 20260524

Montesa 315R 2002 Lampkin factory replica 70.5kg - Page 3 20260525

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