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section swept

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Everything posted by section swept
 
 
  1. I’m based near Mansfield and am quite handy with the spanner’s and diagnostics. Throw away any old fuel if it’s still in the tank. Make sure the fuel tap allows fuel to flow, the filter if still there may be blocked. The carb float needs to be free and not stuck in the up position. The float needle needs to be free to allow fuel into the bowl and actually shut the yellow off when raised by the float. This is a bit like the toilet system. Remove the spark plug and ensure there is a gap (thickness of a thumb nail will do for now) refit the plug to the HT (high tension) lead cap and rest with the plug metal body touching the cylinder head fins. Make sure bike is in neutral, use kickstart to spin engine over. You should see a lovely fat spark at the plug gap! If not then the contact breakers may be stuck or not opening, I am assuming the bike has not been upgraded with an after market electronic ignition kit. If you have a spark you nearly there. Fuel, air and a spark, now all you need is compression. Refit the spark plug and press down on the kickstart with one hand, leave the plug lead off! You should feel good resistance, if the kickstart turns the engine easily then compression may be poor or the rings may be stuck in the ring grooves in the piston. Crankcase seals if worn will produce all sorts of starting and running issues. That’s about it for you to try should take 20-30 minutes. Dots had alloy tanks, if yours has a glass fibre tank then you have more issues to consider. If your Villiers engine has an alloy barrel and most did from Dot the you must be really careful that if working on the piston the rings will be plain and NOT chromed. The cylinder in alloy barrel was chrome plated and chrome on chrome will tear itself apart. The Villiers engine may have an iron barrel which can take the chrome top ring no issues. Hop this helps and you have some success.
  2. If you do change the crankshaft oil seals and bearings with non Yamaha parts try to get Viton seals as these can withstand the heat far better than the neoprene type. These may be more costly but worth the investment. Be careful with the main bearings and go for a C3 grade type as these bearings are designed to deal with the heat/expansion and contraction within the engine. Breathers need hoses/ plastic pipes to prevent water and tiny specs of grit getting in the transmission, ignition cases. I run mine back and up inside the main backbone of the TY frame. Make sure all the carb breather pipes are fitted and routed correctly. Blocked breathers in the transmission can allow gas pressure to build up and force oil out through seals and weak gaskets. It’s the heat generated as the gearbox oil gets hot. I’ve had to clear many a blocked breather to cure oil seal leaks, mainly on 4x4’s where they’ve been up to their axles in mud and the poor breathers let the rubbish in and it then bakes hard in the breather. Same applies to fork breathers. Enjoy your TY they are getting thin on the ground.?
  3. Having spent more than a few hours researching different trials bikes and members issues on this site, I have finally taken the plunge and signed up?. I am currently restoring a 1972 Bultaco M80 Sherpa 250 ‘T’ Kit Campeon. This will be my third trials bike that I have restored since taking early retirement from an Automotive Engineering background. Previously a 1980 Bultaco 199a 350 (325) Sherpa ‘T’ and then a 1979 Yamaha TY 250 E. The last time I rode a Trials bike in anger was at the Trade and Press Barons Wazy Goose Trial held at Brands Hatch in 1979. I have always had road bikes (many) my last being a KTM 990 Adventure, a fantastic machine. That went when I decided that it was too dangerous to ride on the roads, far too many white van’s (hire) being driven by phone addicts and driving standards in general leaving an awful lot to be desired. I have owned a Francis Barnett Trials bike and then a Sprite 250 Trials. Around 1976 I became the owner of an ex-works 1972 Bultaco 325 Sherpa ‘T’ Kit Campeon, what a bike that was and I wish I had never sold it!? Just a bit about me and I look forward to being a member, cheers?
 
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