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Rev 3 Clutch help


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I have a 08 Rev 3 250 and I took the clutch apart to check the disks and basket. I have everything put back together but when I work the leaver it is super hard and it's not lifting the pressure plate to disengage the clutch. Does anyone have any idea what it is?

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When you took the clutch apart, was the bike lying on it's side or upright and did you take the clutch lifting pushrod out of the centre of the shaft? 

The reason I ask is that there is a 5 or 6 mm ball inside that shaft between that pushrod and the slave cylinder mechanism.

If that is missing (on your garage floor!), you would lose that amount of lift, the slave cylinder would operate to it's full travel then go solid and the push rod would not lift the pressure plate.

For assembly of the of the clutch go to the Beta UK website, parts finder, select any Rev-3 model, select clutch and you can see the bits. 

Let us know what you find.



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