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Air Leak


grib
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I am trying to track down an inlet air leak on my 240 - the engine does not return to idle very quickly when it is revved, infact sometimes I have to engage the clutch a bit to bring the revs down. I have tried adjusting the mixture screw and I have replaced the RH crank seal, base gasket, & inlet manifold gasket but there is no change. does anyone have any ideas? could it be sucking air at the carb top or throttle cable? BTW it is a new carb.

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This information was taken from the Dellorto Tuning Manual and sounds like you may want to look at the Idle Jet;

PROPER SELECTION OF THE IDLE

JET

Generally, if the selected idle jet is

too big, the engine may tend to stall

and responds to the accelerator

slowly with a deaf and feeble sound,

usually overcome by closing the throttle

temporarily.

If, on the contrary, the jet is too

small, the engine responds better to

the accelerator (except when it stalls

when the jet is much too small), but

when the throttle is closed, the

speed (rpm) doesn't decrease immediately,

and the speed remains high

for few seconds before settling down

to idle.

Installation of an idle jet that is too

small on a two stroke engine can be

dangerous since there is the risk of

engine seizure during throttle closing,

especially when the engine has

run at wide open throttle for a long

time. Under these conditions, when

the throttle closes, the engine keeps

on running at high speed and therefore

if the idle circuit creates too

lean a mixture, the thermal load due

to the overly lean combustion presents

the risk of damage the engine

from overheating and subsequent

seizure.

Cheers

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The rubber between the carb and the cylinder can become rotted on Fantics; given the age of the bike this is quite likely, and leads to an air leak. It is possible to repair using latex dip if you can find some, or a new rubber can possibly be obtained.

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Hello All!

i had this problem a few weeks ago on my Italjet T350, and I was about to buy a new carb, but I remade every gasket, renewed every oil seal, and lapped all gasket faces in on a surface plate with wet and dry. I also changed the carb rubber, fitted new jubilee clips, and fortunately the high revs have vanished. It only seemed to do it when it got warm. I couldn't say which part of the above cured it, but it is now like riding a diferent bike! It starts first kick, and I can leave it ticking over all trial, saving my plastic kickstart shaft! :thumbup:

Sounds like daft advice, but make sure there can be no possible air leaks before shelling out on hardware!

Hope this helps,

Tommo

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