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dan williams

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Posts posted by dan williams
 
 
  1. I had an awful time getting the screw to seat back in the bottom of the cartridge on my ‘18. I don’t know if your forks are the same but the Sachs assembled forks are not the same as the old Paiolis. To get the screw to seat I had to make a holder out of PVC to keep the cartridge from turning and tapped it with a plastic hammer to drive the assembly down to catch the threads on the screw. The whole time the screw would just stay in the fork leg and spin while weeping oil.

  2. Basic diagnosing skills. You took the master cylinder apart and it looked OK. Reassemble and look elsewhere. Changing to an unknown master cylinder adds another variable that didn't need to be added. So assuming the master cylinder is OK you are left with the hose and the slave cylinder. If there is a leak further down the system you should lose fluid in the master cylinder every time you pump the lever. You should also see the fluid leaking unless it's the slave cylinder seal in which case it's just going to leak into the transmission. I have no idea of the effect of fork fluid in the hydraulics. It's not anything I'd do. If you don't see leakage along the hose I think your slave cylinder is probably compromised.

    Might also explain the variability in operation before.

  3. It's always possible the seal was damaged when replaced. It happens even to dealers. Has it leaked since it was replaced or did it just start some time after replacement? Typically a seal will be good for some time if the fork tubes are undamaged. A nick in the tube can damage a seal and will keep damaging seals until it's fixed. Sometimes dirt will get under a seal lip and hold it away from contact with the tube. 

  4. It’s all strategy. Experianced observers know this but you can only put up with so much abuse. This is where it’s critical to have the support of the sponsoring club. Before you can have a hard line on rules you have to know the trialsmaster will back you up.

    Nothing makes me less enthusiastic about observing than knowing if I make a hard call someone in the club organization will overturn it because a “top” rider whined until he got his way. If calling to the rules is not supported then it’s not worth the effort and everything is called like a beginner class. “Good job”, pat on the head, NEXT! 

    Years ago I observed a US national and at the observers briefing the NATC rep went into a long diatribe about how everyone was there to have fun and not to be too strict on the rules. One of my buddies raised his hand and said, “So which rules do you want us to ignore?” Pretty much summed it up.

    Partial enforcement of any rule is how you end up keeping bad rules. It’s also the fastest way to make a sport unfair.

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  5. Stock is not a bad bike. The newer clutches are a lot better so plunking around on a stock bike for a while is OK. The 200 is such a sweet motor. You won’t even notice much difference between the stock clutch and the spacers immediately anyway. Where it becomes significant is end of an event after three-four hours on the bike that forearm fatigue makes the clutch finger weak. Then the lighter clutch pull helps.

    Get to know the bike first. Get some hours in and then you’ll know what you want to change to suit yourself. Maybe you’ll love it stock.

  6. Newest idea, I hate bleeding the rear brake since the high point of the system is the rear master cylinder. So I want to put a bleeder there. The problem is the airbox won’t allow a standard bleeder banjo. So I’m going to try this. I figure if I groove the threads for flow I can put a sealing washer on top and sneak in a cut off allen wrench to bleed when necessary. Titanium? Yup. Overkill? Well yeah! Would work better with the lower profile of a steel bleeder.

    5B69B3D2-DE74-4FBB-ABB0-CD945B01637F.jpeg

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  7. Todotrial and an enduro site had articles about a fire at the factory in Salt. Anybody know what’s up with that? I thought it was old news until I saw the Torrot logo on the building.

  8. On Board Diagnostic

    Computer port for reading out of an ECU Engine Control Unit. Cars all have a mandated OBDII port  for monitoring sensors for emissions and programming updates into the fuel & ignition systems. Fundamentally useless on a carburated engine with no sensors unless you want to program ignition curve. Very useful if you have fuel injection though as you can program fuel curve and ignition curve like Vertigo and Honda.

  9. Thinking about it the previous owner could have put some funky oil in with friction reducers. You never get all the oil out unless you split the cases. If it got better with one fill then it may get better with more flush and fill. I don’t normally recommend ATF as I find it makes for a grabby clutch but it’s cheap and maybe just the thing to get you through a couple oil chages.

 
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