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2018 Montesa 4rt no start

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  • Author

Thanks

just having a quick look now, double checked the plug gap, all good, still no spark, smelt of fuel

scraped the inside of the plug cap with a small screw drive put back on 

kicked it over & it started maybe a coincidence 

ran for a bit then cut out

kicked it over again & it started so rode it round the garden for 5 minutes before it cut out again then won’t start

will undo the banjo on the injector to see if fuels flowing ok

slackened off the throttle cable a little but that hasn’t made a difference

tick over felt high once fan kicked in so will back off half a turn (from 3 1/2 turns out from fully in)

Start again on Sunday wish me luck!

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  • johnnyboxer
    johnnyboxer

    Had this with mine over the weekend, a mechanic serviced it last week and went through it all (valves/bearings/oils etc) all running fine and last thing he did was turn the tickover down as he thought

  • Good catch, I forgot to consider a faulty kill switch or lanyard, I had a bad lanyard get me once, easy to disconnect and check.  Making sure I am clear on what I was saying in relation to play i

  • Cookiemonster
    Cookiemonster

    Thanks lineaway will see what it’s like on Friday & up it to 1,850 rpm minimum as you recommend & go from there still makes me wonder why my issue started in the 1st place thinking o

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That is good news at least you got a little run time. 

If it started after playing with the plug cap, maybe attempt to pull the cap off and check to make sure it has a good seat to the plug wire?  I wouldn't expect it to be an issue on a newer bike but I have had issues with them in the past so might just need to be twisted on a bit tighter to get a good connection? 

Otherwise check the ground wires/connections to the coil as they might be loose and playing with the plug cap/wire jiggled them?

Good luck. 

Make sure you disconnect the lanyard or kill switch first. Probably unlikely, but test the pick up coil. I’ve seen one of those go off before

  • Author

Well.....

just got some time to have another look, took HT lead off again gave it a little scrape with a screw drive again

put back on kicked over2nd kick so let it run for 15 minutes, turned it off & left it for 5 minutes

kicked it over started 1st time let it run again for 10 minutes turned it off & fitted my long range seat & number plate

kicked it over started 1st time so when for a10 minute ride on the road

came home turned it off & left it a while then every now & then kicked it over & all seems well....

all ive done is removed the BAS, slackened off the throttle cable, scraped the inside of the HT lead & its running

Check resistance on the coil & its 3.2 

still cant get the tachometer to work, can’t get the RPM to read the1 P: 1r or 1P : 2r or 2P:2r as per instructions

i am reading the MMright aren’t i?

 

 

 

FFE5362E-87A7-470D-A9DB-0D92A8799D6A.jpeg

  • 2 weeks later...
  • Author

Also went to a warmer spark plug over the weekend (5) which seems to have helped a lot

just picked up a tachometer so will see what the idle speed is currently running at

thanks 

  • Author

Used tachometer earlier was ~ 1,450 rpm so increased it to 1,800 rpm which did feel & sound high so dropped it to a little over the bottom limit ~ 1,750 rpm 

still not starting from cold on 2nd kick as previously did but starting & running plus fan kicking it frequently

coolant at correct level

will continue to monitor it before getting out properly once it’s warmed up a bit 🥶🥶

thanks

It does not make enough current if is to low. Hence not starting. I set mine to start at 1850 and let it idle for a few minutes. I never take off until it stays between 1900 and 2050. 

 Nothing worse than a 4rt when it starts running like crap. I bought my tach before the bike. It took me about 14 months until I installed mine. Now a believer. 1750 is too low, unless your tack is off.

  • Author

Thanks lineaway will see what it’s like on Friday & up it to 1,850 rpm minimum as you recommend & go from there

still makes me wonder why my issue started in the 1st place

thinking on I had a workshop fit apico clutch plates along with headstock bearings & a couple of other jobs & I’m wondering if they may have lowered the idle rpm

cookiemonster 

Yeah, we do alot of elevation changes. You take a 4rt up to 12000 ft elevation and the thing won't start until you open up the idle screw. I thought I could just do it by ear. No, almost but not well enough.

  • Author

Got bike out today & it kicked over from cold 2nd kick

took my time to get the kick starter to feel right if you know what I mean

upped the rpm to ~ 1850 & it does fluctuate a bit but guess that’s normal

so is the ecu that clever that it resets itself now the idle is within range? Making it start easier?

weather a lot warmer today in the UK may have helped

im just using the tach as & when I need it as I already have one bolted to the bike which I can’t get to go to 1P:2r

anyone have any ideas? Holding the button in to change from hours to rpm works but holding the button in until it gets to 1P:2r doesnt

thanks

2F42DF28-E0FF-4A58-AB83-4BA7BE1EC62E.jpeg

Yes the ecu is that affected by what the idle is set at.  Both my 07 4RT and my 17 300RR will be very hard to start if I don't have them set to ~1800. 

  • 2 weeks later...
  • Author

Bikes starting as it should now on 2nd kick or sometimes 1st

Tacho reads ~ 1,450 rpm on start up then steadily creeps up to ~ 1,900 rpm before fan kicks in then drops to a steady 1,850 rpm

is that how it works for anyone else?

i know 4 strokes run hot & 4rt run at a high rpm but the fan is on almost constantly 

read before this is quite normal is this something I should be looking at?

thanks

My fan runs a lot on both my 4RT and my 300 RR, I was able to get it to run a little less by switching out for "Engine Ice High Performance Coolant" it seems to do a little better heat management than the stock Honda coolant in my experience but other than that the bikes seem to run fine and have never had a problem so figure its just the way they are. 

 

Example of what I have been using for reference.  (No affiliation:  https://www.cyclegear.com/accessories/engine-ice-high-performance-coolant?sku_id=167223)

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