Yes I know very well the differences between the GT & the JT, I had new gassers in 93, 95&96. You are absolutely correct in that his bike is a GT frame. I just cant help remembering something about the 160 using different forks or frame for the year, the official brochures say otherwise though so have to concede it may have been something one-off using left over parts maybe. Time has blurred the memory! Although I do remember them being 143cc though so that's something you've forgotten too
Unless you love it or you are absolutely broke then get rid of it & get something newer & more reliable, these bikes now are very old & can be a big headache to fix multiple problems. Its worth about £300 max.
£1500 gets you a way way better machine. I understand if you have a very limited budget however.
Take the fuel line off, then operate the tap so you can check if the tap is working, it takes longer than 30 secs for the engine to use the fuel in the float chamber at idle.
Who did it & did they use new o rings/gaskets? Has it had this problem since the top end rebuild? Think I’d be having the head off after checking the impeller.
When I had one of these there was an issue with the header tank cap not sealing. This in turn allowed boiling/overflowing of coolant. Some riders fitted a large jubilee clip round the cap to squeeze it tight against the header tank threads. As above though, it could be any number of things on a gas gas of this vintage, they weren't built well back then, its a brave move buying one now.
315 wont tickover
in Montesa
Posted
The floats are the problem then, look at why they block the fuel & go from there.