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About nzpeterb

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    Christchurch, New Zealand
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    Hi all, I am looking for parts to rebuild a 1989 air cooled GasGas Aire. Looking for a new or used white rear mudguard and also a seat unit that still has a usable pad on it. My pad is mushy and comes off on your clothes. If you have other parts I would be happy to hear from you. Thanks, Peter.


  2. Thanks for the replies and especially to Paul who provided a brilliant reply. I also sent an enquiry to America and got a very helpful reply there too. Spent this evening using the information provided and was able to start the engine. What I did is summarised below. I am advised the original coil was a single wire red Motoplat, and the Denso CDI coil I have fitted is a compatible replacement. It was also confirmed that the wiring diagram I posted is also correct. All measurements I recorded for the coil and stator were within 1 or 2 ohms of the values Paul provided with the exception of one. When measuring blue to blue Paul got 281 ohms. One mine each time I connected the meter I got around 100 ohms briefly then it went to no circuit. I had read on my trawling through the web that some Motoplat coils had this characteristic, so unsure whether my stator was good or bad I tried kicking the bike over with no plug. With each kick an AC volt meter connected across the two blue wires briefly showed a voltage between 10 and 17 volts. Next cleaned all the connection plug contact surfaces, then plugged the control box back in but left it hanging so no part of the case was touching the bike, connected the earth wire from the control box direct to the coil, sat the coil on top of the head, and disconnected the kill switch. Kicked the bike over and there was a good spark! Then bolted the coil into place in the frame and retried but no spark. Scraped paint off the coil mounts to get bare metal, put the coil in place (still with the control box hanging) and the bike started, so this problem is solved. Found the 1991 parts book on the web and this gives the plug as an NGK BP5ES. Is this still the recommendation? Also what is the standard idle mixture screw setting? Mine was 3 1/2 turns out but seems happier at 2.5 turns. So thanks to the help from this forum the bike is running and motor seems good, though bike needs the following new parts: tyres, chain and sprockets, rear suspension bushes/bearings, and a rear guard, plus sticking rear brake, and a number of small parts, but feels like it will be nice to ride. Thanks again, Peter.
  3. Thanks for the reply. I have found names for people in UK, America, and Australia who can repair the units. Rather than send the whole system, (stator, control box, and coil) I was hoping to be able to identify which component is faulty, then replace or have repaired. At present I believe the coil fitted may not be compatible with the Motoplat control box so would first like to resolve if that is right. Regards, Peter.
  4. I have just purchased a 1989 Gas Gas 327 Air Cooled Mono. It is fitted with Motoplat Electrics and has no spark. I have been unable to find a wiring diagram that looks like mine. The stator has a black, grey and 2 blue wires plus the yellow which is not connected. I understand the yellow is for lights but the bike has none fitted. The resistance of the spark plug coil tests OK but, from reading what I can find, should the bike have a different coil with both the green and white wires connected? Does anyone have an original wiring diagram and measurements for testing the components. Regards, Peter (in New Zealand) Motoplat System.pdf
  5. You note your bike is on standard gearing of 10/41. In New Zealand our Gas Gas was supplied with 11/42. The taller gearing may smooth the response. Also make sure you have a slow throttle fitted. If a Domino throttle is fitted this would be a black tube under the grip. A slow throttle has full travel over around one third of a turn, while the fast throttle movement is the same throttle opening over a quarter of a turn. Hope this helps. Regards, Peter.
  6. In the States go to Speed and Sport. These bars are unbraced and listed for TY175 and others. I am using them on my Greeves. https://www.speedandsport.com/index.php/parts/controls/handlebars-sammy-miller-classic-trials/ Regards, Peter.
  7. Hi Tony, I have no experience with repairing fibreglass but am getting advice from someone who works with it every day. What I have learnt so far is that there are a number of different epoxies and polyesters. On my tank the wrong filler has been used which means it hasn't cured properly, resulting in the tank leaking. The previous owner fixed this by adding more filler until the tank no longer fitted over the frame tube. Luckily the incompatible filler softens (and the original fibreglass doesn't) by using a heat gun so first task is cutting and peeling the repairs off. regards, Peter
  8. Mark, Thanks for the reply. Your bike is looking good. Unfortunately mine needs to be restored before it can be used, as it has suffered too many modifications in the hands of previous owners. I now have most parts I can identify are needed before I start, but I am sure there will be more once I start dismantling. Focus at the moment is repairing the tank which had part of the tunnel removed, plus a couple of extra holes cut in the bottom. These were then patched with aluminium and a resin that is not compatible with the original. At present I am cutting and peeling the repair layers off to get back to the original tank. Regards, Peter
  9. Mark, Thanks for the reply. Not sure if there was a change but we can only go on what we find. I have searched the web and some unrestored M27's appear to have the aluminium badges and others just have the decals. My tank has the metal badges and these were obviously still on the tank when it was repainted to look the same as an M49. Is your M27 running? Regards, Peter.
  10. Graham, Thanks for the reply. Looks like the aluminium badges were only on the early Bultacos. My M27 has them fitted but an M49 uses the resin ones. I now have identified two sources for the aluminium badges. If others are looking for them these are: www.recambiousado.com www.motosdelabuelo.com There may be other sellers. Regards, Peter.
  11. My Model 27 Sherpa has metal tank badges fitted. I have just removed them to repair and paint the tank, and would like to fit new metal badges. I am sure I previously found someone selling new metal badges on the web, but have been unable to find them again. All the sites I checked just have the vinyl adhesive badges. Is anyone able to point me in the right direction to someone who sells the metal badges? Mine are pictured below. Regards, Peter.
  12. Gary, Apologies for not replying to you earlier. I just had a look back on Trials Central and only just saw your post now. Thank you for the excellent photos which clearly show me what I need to fabricate to put the frame back to original. I did manage to get a Bultaco brake pedal, but had to buy an assorted box of 10 Bultaco pedals from America to get it. Current issue is the fuel tank. Part of the tunnel has been cut away, then patched with aluminium covered with enough epoxy that the tank no longer fits over the frame tube. Currently I am grinding and peeling the layers back to the original tank to see if what is left can be repaired. Having never worked with Fibreglass before, I am still deciding whether to have a go myself, as so far have not found anyone willing to take on. Given it is a year since your post, I hope you have made more progress with your bike. Regards, Peter,
  13. Jim, Late reply, but you noted you have a second petrol tank. I would be interested if it is still available. My tank is in poor condition and will need a new tunnel made as, for some reason, a previous owner has cut some of the tunnel out then patched it with aluminium sheet and epoxy. At present my tank leaks and no longer fits over the frame tube. Regards, Peter (nzpeterb)
  14. nzpeterb

    Wheel rebuild

    Robbo, Hopefully you are not still trying to put this together, but here is the information you asked for. A is the spacer between the two front wheel bearings B is the spacer inside the back wheel C looks like the front wheel bearing ( Size 6202 on my 200). I hope you are replacing it. D is the circlip that holds the brake side bearing in place in the front hub E is the front wheel seal (25 x 35 x 6 mm) Regards, Peter
  15. Andy, Just seen your post and, as others have said, the standard modern foot peg does not fit in the original hanger. The solution is the S3 hardrock pegs as these come with 2 aluminium washers which you use to move the pegs forward or back. Use them on the original Fantic hangers but with only one of the washers. See the first photo. Please note the Fantic hanger depth is also shorter than current modern pegs so you also have to cut (hacksaw) a bit off the inside of the peg. I had mine like that for a number of years, but have now made a bolt on bracket to drop the pegs, so currently using both washers. See the second photo. Regards, Peter.
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