I performed this repair 5yrs ago on the same bike......It started leaking again the other day and I was going to replace the case, but money is tight so I spent another hour rebuilding this one....its not picture perfect but its good for another five years I guess

Edited November 23, 201312 yr by worldtrialchamp

And what? Still needa cover?

no need

yeah no need

What ???

Actually it is a nice repair. I did one on a `92 Zero over 15 years ago that is still holding. I would have gave up and bought a new cover the way the seal was gone. Good job.

Did you use tap water, distilled water or special cooling fluid as coolant for the bike?

when i bought the bike, it had green coolant in it. Since I first repaired it, I have only used Motul Factoryline Organic coolant. The corrosion hasn't altered since, only the epoxy deteriorates after a while (5 years) and its not even waterproof epoxy I am using.....