@Steveyboy This is what the specs were when the 225 kit came to market as used by a man referred to by most as Factory Kev who was the head mechanic at what used to be GasGas UK when John Shirt was the importer , he is still around working on bikes as far as I know you may find him on Facebook?? His name is Kevin Hipwell. he helped design the 225 conversion and used to ride one in competitions himself .
Anyway here is the basics from my notes at the time: Gearbox sprocket 10 teeth Rear sprocket 42 Teeth Fly wheel weight 1020grams Jetting on a Dellorto PHBL BS26 is same as a 125cc bike pilot being a 36 but change the main jet from the standard 125 jet which is a 105 to a 110 for the 225cc , If you want to run the bike with a Keihin PWK28 pilot is 45 or 48 and a main jet of 118. That is it really The 225cc must have the heavy 1020g flywheel weight fitted or it will be too responsive perhaps you dont have one fitted as they have been un obtainable brand new for years now , they were interference fit and had to be heated before fitting to the 125cc flywheel and when it cooled it gripped although for better security it was recommended that some spot welds were placed on the join seated area ,although that could cause the unit to be un balanced which is bad for the motor. As you cannot get the flywheel weight you will have to make or get one made by modifying a 250cc one that are available and produced by a company called S3 , you can find these at the importer JSM Motorcycles @ their web shop www.trialendurodirect.com. When you have done all the right mods the 225 works great not jerky but very smooth on take up . Best wishes Alan.