The crank has a inner bearing race on it you will get a new one when you buy a new bearing so that will not be an issue they can be tricky to get off though and i'm not sure if a standard 241 had that type of bearing from the factory maybe been added by a previous owner, as for the seal face it can be sleeved fairly easily where are you located?
Also most of the info you find online is for the more common type of motoplat where the switching electronics are within the coil yours is not this type so the info does not apply
Ok I'm sparking again now stator was bad but had a spare the readings are as follows
coil primary 1.5 ohms
coil secondary 18.2 Kohms
Blue wire to blue wire 281 ohms
Black to grey 25.2 ohms
grey to ground 107 ohms
black to ground 82 ohms
blue wire to earth several Mohms so no connection really
yellow wire is lighting
yellow/green from ignition unit to earth
white from ignition unit to kill switch
other side of kill switch to ground
hope this helps Paul
I am just about to look at one with no spark and i have a running one to compare so will let you know the reading the ignition you have is the type with the separate ignition unit usually hiding between the headstock gussets the coil should be a single wire type 1.5ohm connected to the green wire the white wire should go to the kill switch you should also see a voltage between the two blue wires when you kick it over the black and grey are the trigger wires i'll let you know the resistance once I've measured mine
my carb is set up as follows
dellorto phbl25
Slide 40
Pilot 33
Main 92
Needle 036 second clip down from top
Hope this helps mine runs perfectly
My Ignition timing by the way is set at 1.8mm btdc
Might be reeds but they normally cause low speed running problems is the ignition all ok advancing as it should ? what jets are in your carb? I will be pulling the carb off mine tommorrow night I will have a look at whats in it
Hi Yes that is normal you can find a diagram on the gas gas website its in the parts book for the 1991 327 aire model any problems pm me and ill dig it out for you
Cheers Paul
If you go on the Gas Gas website and download the manual for the 1991 aircooled 327 there is a diagram on there or if you pm me your email i'll send you a copy the forks are identical to the Beta